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Module 10: Electrical Standards
A module of TEEX's course on the general industry standards for the oil and gas industry. An archived deck: check it against the current standard before teaching from it.
Slide text
· 113 slides · by Texas Engineering Extension Service
The words on each slide as the author wrote them, read from the file by software so they can be searched. Layout, pictures and tables are not shown here: the slides above and the download are the original.
- Slide 1
MODULE 10
- Electrical Standards
- Slide 2
Hazard Brainstorming
- Where are electrical hazards on oil and gas well sites?
- Slide 3
Statistics
- Electrocution: Among most frequent causes of occupational injury death in US
- 295 fatalities/year; 4309 lost time
- 1992-2002: 9% decrease
- Most frequent cause: Overhead power lines
- Slide 4
Factors in Fatal Electrocutions
- Safe work practices implemented and followed?
- Adequate/required PPE provided and worn?
- Lockout/tagout procedures implemented and followed?
- OSHA, NEC, NESC compliance?
- Worker and supervisor training adequate?
- (from NIOSH)
- Slide 5
Types of Electrical Injuries
- Electrocution (death due to electrical shock)
- Electrical shock
- Burns (ugly pictures here)
- Falls
- Slide 6
Hazard Recognition
- How can you sense electrical danger?
- Cannot see, smell, taste, or hear danger
- Can recognize unsafe conditions
- Slide 7
Electrical Terminology
- Current – movement of electrical charge
- Resistance – opposition to current flow
- Voltage – measure of electrical force
- Conductors – substances with little resistance to electricity (such as metals)
- Insulators – substances with high resistance to electricity (such as wood, rubber, glass, & bakelite)
- Grounding – a conductive connection to the earth (which acts as a protective measure)
- Slide 8
Electrical Shock
- Received when current passes through body
- Severity depends on:
- Path of current through body
- Amount of current flowing through body
- Length of time body is in circuit
- Also: voltage, moisture, heart cycle, health
- Low voltage is NOT low hazard!
- Slide 9
Dangers of Electrical Shock
- Currents >75 mA* can cause ventricular fibrillation (rapid, ineffective heartbeat)
- mA = milliampere = 1/1,000 of an ampere
- Death within minutes unless a defibrillator is used
- 75 mA is not much current
- (a small power drill uses 30 times as much)
- Slide 10
Effects of Current on Body
- 1 mA: Perception level, slight tingling.
- 5 mA: Slight shock; not painful.
- Can usually let go.
- Involuntary reactions can cause injuries.
- 6-30 mA: Painful shock
- Muscular control lost
- Freezing current or “let-go” range
- Slide 11
Effects of Current on Body
- 50-150 mA: Extreme pain
- Respiratory arrest; cannot let go
- Death possible
- 1000-4300 mA: Ventricular fibrillation
- Muscular contraction; nerve damage
- Death likely
- 10000 mA: Cardiac arrest
- Severe burns, probable death
- Slide 12
How Shock Happens
- Connection between:
- 2 wires of energized circuit
- 1 wire of energized circuit and ground
- Metallic part in contact with energized wire and ground
- Slide 13
Inadequate Wiring Hazards
- What happens when a wire is too small to carry the current safely?
- Overheating
- Risk of fire or short circuit
- Fuse acts as sacrificial weak link
- Fuse too strong?
- Other parts of the system break first
- Wire Gauge
- WIRE
- Slide 14
29 CFR 1910 and 29 CFR 1926
- 1910 Subpart S = Electrical
- Revised 2/14/2007; effective in 180 days
- 1910 Subpart I = PPE
- 1910.137 Electrical Protective Devices
- 1926 Subpart K = Electrical
- Protect against recognized hazards
- Slide 15
Other Standards
- NFPA 70E enacted to help meet CFR
- Revised Subpart S based heavily on 2000 version
- 2004 version now published
- OSHA chose which provisions of 70E to adopt
- Slide 16
29 CFR 1910 Subpart S
- Electrical standards for general industry
- § 302-308 and 399 updated: PM App. C
- 5 main groups of standards:
- Design safety standards § 302-330
- Safety-related work practices § 331-360
- Reserved: maintenance, special equipment
- Definitions: § 399
- Slide 17
1910.302 Electric utilization systems (PM Appendix C)
- Applicability of regulations
- By type of installation
- By installation date
- Slide 18
- 1903.303
- General
- Slide 19
1910.303 (a) Approval
- Conductors and equipment acceptable only if approved
- Note: If installation is made in accordance with NEC or ANSI/NFPA it will be deemed in compliance.
- See definitions
- Slide 20
1910.303(b) Examination, installation, and use of equipment
- Examination – shall be free of recognized hazards
- Suitability (check listing/labeling)
- Other factors listed in regulation
- Installation and use – by instructions
- Insulation integrity
- Interrupting rating (fuses, breakers)
- Slide 21
1910.303(b) Examination, installation, and use of equipment
- Circuit impedance…
- Deteriorating agents – water, gases, excessive temperature, corrosives…
- Mechanical execution of work
- Close unused openings for protection
- Conductors racked for safe access
- Internal parts not contaminated
- No damaged parts
- Slide 22
1910.303(b) Examination, installation, and use of equipment
- Mounting and cooling
- Firmly secured
- Air circulation; clearance
- Ventilation openings not obstructed
- Slide 23
1910.303(c) Electrical connections
- General – dissimilar metals
- Terminals – connections
- Splices – correctly performed, insulated
- Slide 24
1910.303(d) Arcing parts
- Some electrical equipment normally produces arcs, sparks, flames, molten metal
- Keep isolated from combustible material
- Slide 25
1910.303(e) Marking
- Manufacturer and ratings must be marked
- Voltage, current, wattage, etc.
- Durable markings in environment
- Slide 26
1910.303(f) Disconnecting means and circuits
- Legibly marked to indicate purpose
- Unless purpose is evident
- Durable
- Able to be locked open
- Series combination rating = special marking
- Slide 27
Example of properly labeled electric service: motors, disconnects and breakers
- FOR EXAMPLE…
- Subtitles & Transitions
- Slide 28
1910.303(g) 600 Volts, nominal, or less
- 1. Space about electric equipment
- Space, not used for storage
- Guarded when parts exposed Entrances
- Illumination
- Headroom
- Control boards in dedicated, protected space
- Slide 29
1910.303(g) 600 Volts, nominal, or less
- 2. Guarding of live parts
- Live parts ≥ 50 volts protected from people
- Protection from damage
- Warning signs for unqualified persons
- Slide 30
1910.303(h) Over 600 volts, nominal
- 2. Enclosure / access control
- 3. Work space about equipment
- 4. Entrance and access to work space
- 5. Working space and guarding
- Slide 31
Wiring Design and Protection
- 1903.304
- Slide 32
1910.304(a) Use and identification of grounding conductors
- 1. Grounded & equipment grounding conductors identifiable & distinguishable
- Grounded = white or gray
- Equipment grounding = green, or green with yellow strips, or bare
- 2. Polarity may not be reversed
- 3. Grounding devices not used for other purposes
- Slide 33
Polarity
- Reversed polarity: Neutral (grounded) conductor connected to hot (ungrounded) terminal
- incorrectly
- Most common on smaller branch circuits
- 120 V receptacle outlets
- Cord- and plug-connected equipment
- Slide 34
Example of properly labeled electric service: motors, disconnects and breakers
- FOR EXAMPLE…
- Subtitles & Transitions
- Slide 35
1910.304(b) Branch circuits
- 1. Identification of multiwire branch circuits
- For >1 voltage system in a building
- ID phase and system
- Permanently posted at each panelboard
- Slide 36
1910.304(b) Branch circuits
- 2. Receptacles and cord connectors
- i.
- Grounding type for 15A & 20A circuits
- Receptacles only on circuits matching voltage and current rating
- ii. Grounding contacts grounded
- Except portable / vehicle-mounted generators Except replacement receptacles
- iii. Grounding contact connected to equipment grounding conductor
- Slide 37
1910.304(b) Branch circuits
- 2. Receptacles and cord connectors
- iv. Replacement of receptacles
- Grounding-type where grounding means exists
- GFCI where required
- Options for lack of grounding means
- v. Plugs not interchangeable for different voltage, frequency, type of current
- Slide 38
1910.304(b) Branch circuits
- 3. Ground-fault circuit interrupter (GFCI)
- i. Bathroom or rooftops
- ii. Temporary wiring:
- Including extension cords
- If unavailable for less-usual type of receptacle: assured equipment grounding conductor program.
- Slide 39
1910.304(b) Branch circuits
- 4. Outlet devices
- i. Heavy-duty lampholders for >20A
- ii. Receptacle outlets:
- Receptacle ampere rating ≥ branch circuit For ≥2 outlets on branch circuit: Table S-4
- Slide 40
1910.304(b) Branch circuits
- For ≥2 outlets on branch circuit: Table S-5 ≥ 50 A: receptacle ≥ branch-circuit rating
- 5. Cord connections: Outlet where flexible cords with plugs used
- Slide 41
1910.304(c) Outside conductors, 600 volts, nominal, or less
- Clearance
- 1. Power conductors on poles
- 2. Clearance of open conductors from ground:
- 10 feet – above sidewalk, grade, platform 12 feet – vehicular traffic
- 15 feet – truck traffic
- 18 feet – public streets, alleys, driveways
- Slide 42
1910.304(c) Outside conductors, 600 volts, nominal, or less
- 3. Clearance from building openings
- No outer jacket: 3 foot clearance, except above window
- Not beneath or obstructing openings where materials may be moved
- 4. Above roofs: 8 ft above, 3 ft from edge
- Pedestrians? Platform Exceptions for slope, attachment
- Slide 43
1910.304(d) Location of outdoor lamps
- d. Location of outdoor lamps
- Under energized equipment unless
- Equipment can be locked out or Clearance/other safeguards adequate
- Slide 44
1910.304(e) Services
- Disconnecting means
- Services over 600 volts, nominal
- Main switch disconnects all, indicates on/off
- Accessible only to qualified; warning signs
- Slide 45
1910.304(f) Overcurrent protection
- 1. 600 volts, nominal, or less
- i. Protect conductors and equipment
- iv. Overcurrent devices readily accessible
- To employees & building management
- Not exposed to damage or ignitable material
- v. Located/shielded to avoid injury/burns
- vi. On/off position clearly indicated
- vii. Vertical: up = on
- 2. Special rules for over 600 volts
- Slide 46
1910.304(g) Grounding
- 1. Systems to be grounded
- i. 3-wire DC: neutral conductor
- ii. 2-wire DC, >50V-300V, with exceptions
- iii. AC <50V in certain cases
- iv. AC 50V-1000V (unless exempt) under 4 conditions
- v. Exemptions for AC 50V-1000V
- Slide 47
1910.304(g) Grounding
- 2. Conductor to be grounded
- 3. Portable and vehicle-mounted generators: frame as grounding electrode
- 4. Grounding connections
- 5. Grounding path: permanent, continuous, effective
- Slide 48
Grounding
- One conductor of the circuit intentionally grounded to earth
- Protects circuit from lightning or other high voltage contact
- Stabilizes the voltage in the system so “expected voltage levels” are not exceeded under normal conditions
- Slide 49
Grounding
- Metal frames / enclosures of equipment grounded by permanent connection or bond
- Equipment grounding conductor provides path for dangerous fault current to return to ground
- If damage, corrosion, loosening, etc. impairs continuity, shock and burn hazards will develop
- Slide 50
Grounding Path
- Shall have capacity to conduct safely any likely fault current.
- Fault currents may be many times normal currents; can melt points of poor conductivity
- High temperatures = hazard; can destroy ground-fault path
- Slide 51
1910.304(g) Grounding
- 6. Supports, enclosures, equipment
- vi. Exposed non-current-carrying metal parts of cord- and plug-connected equipment
- 7. Nonelectrical equipment
- 8. Methods of grounding fixed equipment
- 9. Grounding of systems and circuits 1000 volts and over (high voltage)
- Slide 52
Ground fault circuit interrupters (GFCI’s)
- GFCI ≠ overcurrent device like a fuse
- or circuit breaker
- Designed to sense an imbalance in current flow over the normal path
- Opens circuit if current in hot and grounded wires differ by 5mA ± 1mA
- Must be installed correctly and tested
- Slide 53
- 1903.305
- Wiring Methods, Components, and Equipment for General Use
- Slide 54
1910.305(a) Wiring methods
- Not applicable to factory-assembled
- 1. General requirements
- i.
- Metal parts as grounding conductors: effectively bonded
- ii. Internal insulated grounding conductor for isolated enclosure
- iii. No wiring systems in ventilation ducts
- Slide 55
1910.305(a) Wiring methods
- 2. Temporary wiring
- Restricted uses
- Removed after project completion Requirements for feeders and branch circuits
- Grounding receptacles
- No bare conductors or earth returns Disconnecting switches
- Slide 56
1910.305(a) Wiring methods
- 2.Temporary wiring, continued
- Lamps protected from contact or breakage
- Flexible cords protected from damage
- Cables supported
- Slide 57
1910.305(b) Cabinets, boxes, and fittings
- 1. Conductors entering boxes, cabinets, or fittings
- Must be protected from abrasion Openings must be closed, with or without wires running through
- 2. Covers and canopies
- Metal covers must be grounded
- >600V: complete, secure, marked enclosure
- Slide 58
1910.305(c) Switches
- Gravity must not close switches
- Warning if power may still be available while switch is closed
- Faceplates where appropriate
- Grounding
- Slide 59
panelboards, and enclosures for damp locations
- Switchboards and panelboards
- Switchboards with exposed live parts: in dry places accessible only to qualified persons
- Panelboards: in enclosures with no live parts on front
- Switches dead when open
- Enclosures for wet locations
- Airspace, weatherproof
- Slide 60
1910.305(f) Conductors for general wiring
- Insulated unless otherwise permitted
- Approved type for use
- Distinguishable by color or other means
- Grounded
- Ungrounded
- Equipment grounding
- Slide 61
1910.305(g) Flexible cords and cables
- In general much more easily damaged
- Should not be used if recognized options can be used instead
- Must be approved for conditions and location
- Allowable purposes listed
- Slide 62
1910.305(g) Flexible cords and cables
- May not be substituted for fixed wiring
- May not be run through walls, ceilings, floors, doors, windows
- May not be attached to buildings
- May not be concealed in walls, ceilings, floors
- May not be spliced, except hard service ≥#14
- Strain relief needed on connections
- Slide 63
Flexible cords: Acceptable?
- Short cord as part of a tool? Yes.
- Temporary use of extension cord for tool/appliance? Yes.
- Obviously not temporary? No.
- Extended over distance to avoid installing fixed outlet? No.
- Slide 64
1910.305(j) Equipment for general use
- 1. Lighting fixtures, lampholders, lamps, receptacles
- 2. Receptacles, cord connectors, and attachment plugs (caps)
- 3. Appliances
- 4. Motors
- 5. Transformers
- 6. Capacitors
- 7. Storage batteries
- Slide 65
- 1903.306
- Specific Purpose Equipment and Installations
- Slide 66
1910.306 Specific purpose equipment and installations
- a. Electric signs and outline lighting
- b. Cranes and hoists
- d. Electric welders—disconnecting means
- g. Induction and dielectric
- Slide 67
Hazardous (Classified) Locations
- 1903.307
- Slide 68
1910.307 Hazardous (classified) locations
- Classification based on flammable vapors, liquids, gases, combustible dusts or fibers
- Each area considered individually
- Classified by classes and divisions or zones
- Documentation available for users, designers, installers, maintainers of electric equipment
- Slide 69
1910.307 Hazardous (classified) locations
- Definitions of classes and divisions in 1910.399, Definitions
- Class I: flammable gases/vapors; explosive or ignitable mixtures
- Class II: combustible dust
- Class III: easily ignitable fibers or flyings; not likely to be in suspension
- Division 1 & 2 for each; Zones 0-2 for Class I
- Slide 70
1910.307(c) Electrical installations
- Equipment must be one of these:
- Intrinsically safe
- Approved for hazardous (classified) location
- Approved and marked for class and properties of material present
- Safe for hazardous (classified) location
- NFPA 70 referenced
- Slide 71
Conduits and equipment
- d. Conduits: threaded, wrench-tight or bonding jumper
- e. Equipment in Division 2 locations:
- Division 1 approved equipment = OK General-purpose equipment OK if demonstrably not a source of ignition
- Slide 72
1910.307(f) Protection techniques
- Explosionproof apparatus
- Dust ignitionproof
- Dust-tight
- Purged and pressurized
- Nonincendive circuit
- Nonincendive equipment
- Nonincendive component
- Oil immersion
- Hermetically sealed
- Other protection techniques
- Slide 73
1910.307(g) Class I, Zone 0, 1, and 2 locations
- Zone = alternative to divisions for Class 1
- Classified by chemical properties and likelihood of combustible atmosphere
- Proper installation of conduit & equipment to avoid sparks in flammable/combustible atmosphere
- Protection techniques for certain zones
- Slide 74
1910.307(g) Class I, Zone 0, 1, and 2 locations
- Special precaution: PE must classify areas and specify equipment
- Listing and marking:
- Listed for Zone 0 = OK for Zone 1-2
- Listed for Zone 1 = OK for Zone 2
- (For same gas or vapor)
- Marking requirements & exemption
- More information in NFPA 70
- Slide 75
1910.307(g) Class I, Zone 0
- Slide 76
- 1910.308
- Special Systems
- Slide 77
1910.308 Special systems
- a. Systems over 600 volts, nominal
- b. Emergency power systems
- c. Remote control, signaling, and power-limited circuits
- d. Fire alarm systems
- e. Communications systems
- f. Solar photovoltaic systems
- g. Integrated electrical systems
- Slide 78
- 1910.399
- Definitions
- Slide 79
1904.399 Definitions
- New version supersedes older version in CFR book
- Slide 80
References for Further Information
- 1910 SUBPART S APPENDIX A
- Slide 81
1910 Subpart S Appendix A
- Nonmandatory references aid in understanding
- Not a substitute for compliance with CFR
- Appendices B and C removed
- Slide 82
Safety-Related Work Practices
- 1910.331-1910.335
- Slide 83
1910.331 Scope
- Qualified persons (who have training in avoiding the electrical hazards)
- Unqualified persons (with little or no such training)
- Working on or near:
- Premises wiring
- Wiring for connection to supply
- Other wiring
- Vehicles excluded
- Slide 84
1910.332 Training
- a. Scope: employees with electric shock risk not reduced to safe level by installation requirements
- b. Training content:
- Work practices for job assignments 1910.331-335 and others necessary Qualified vs. unqualified
- c. Classroom or on-the-job; risk based
- Slide 85
Employees to be Trained
- Electricians and welders
- Any others if:
- work they do or supervise
- comes close enough to exposed parts of electric circuits ≥50V
- for hazard to exist
- Slide 86
- 1910.333
- Selection and Use of Work Practices
- Slide 87
1910.333 (a)(1) Deenergized parts
- Live parts deenergized before employee works on or near them:
- Unless infeasible or causes greater hazard
- <50V not deenergized if no increased exposure to burns or arcs
- Examples in CFR
- If not deenergized, other work practices must protect employees
- Slide 88
1910.333(b) Working on or near exposed deenergized parts
- If not locked out or tagged out, treated as energized
- Lockout/tagout rules followed in order
- 1910.147 provisions may also be OK
- Written copy of procedures available
- Slide 89
1910.333(b) Working on or near exposed deenergized parts
- Lockout/tagout steps in section (2):
- ii. Deenergizing equipment
- iii. Application of locks and tags
- iv. Verification of deenergized condition
- v. Reenergizing equipment after work
- Slide 90
1910.333(c) Working on or near exposed energized parts
- Only qualified persons may work on energized electric circuit parts
- For work near overhead lines:
- Lines deenergized and grounded, or
- Other protective measures provided
- Slide 91
Working near overhead power lines
- Unqualified person near energized lines
- Person and longest conductive object not closer than 10 ft, + 4 in/10kV above 50kV
- For elevated or ground work
- Qualified person:
- Closer approach only with insulation
- Table S-5: distance varies by voltage
- Equipment: same distance as unqualified
- Slide 92
Working near overhead power lines
- Equipment: same distance as unqualified, with exceptions:
- In transit, structure lowered: 4 ft +4 in/10kV
- Insulating barriers, not part of vehicle
- Aerial lift, insulated, with qualified person
- Ground employees may not contact equipment without protection or distance
- Employees may not stand at grounding location when line contact possible
- Slide 93
1910.333(c) Working on or near exposed energized parts
- 4. Illumination must allow safe work – may not reach blindly in
- 5. Confined space work requires protective insulation & secured doors
- 6. Conductive materials: prevent contact with energized parts
- 7. Portable ladders: nonconductive siderails
- Slide 94
1910.333(c) Working on or near exposed energized parts
- 8. Conductive apparel not worn, or insulated
- 9. Housekeeping near live parts:
- Requires safeguards
- No conductive cleaning materials, including liquid solutions
- 10. Interlocks may only be defeated temporarily by qualified person
- Slide 95
- 1910.334
- Use of Equipment
- Slide 96
1910.334(a) Portable electric equipment
- Handled in a manner to not cause damage
- Cords not used to raise/lower equipment
- Cords not stapled or hung in ways that damage insulation
- Slide 97
1910.334(a) Portable electric equipment
- Visual inspection required before use:
- Portable cord / plug connected equipment
- Extension cords
- For external defects and evidence of internal damage
- If not exposed to damage, only when relocated
- Defect or damage: remove, do not use until repaired and tested
- Plug and receptacle checked for compatibility
- Slide 98
1910.334(a) Portable electric equipment
- Grounding type equipment: ground must be maintained
- Conductive work locations (e.g. wet) require approved equipment and cords
- Connecting plugs:
- Never plug or unplug live equipment with wet hands
- Protect hands from conductive path (water)
- Locking connectors: properly secured
- Slide 99
1910.334(b) Electric power and lighting circuits
- Never reenergize a blown fuse
- Never reenergize a circuit breaker until it is safe (Overload or fault?)
- Never modify overcurrent protection beyond § 304 requirements
- Slide 100
1910.334(c) and (d)
- c. Test instruments and equipment
- Only qualified persons may test electric circuits or equipment
- Test instruments must be visually inspected
- Must be rated for circuits & environment
- d. Occasional use of flammable and ignitable materials: Do not use equipment that could ignite them
- Slide 101
- 1910.335
- Safeguards for Personnel Protection
- Slide 102
1910.335(a) Use of protective equipment
- Personal protective equipment
- Must be provided with & use equipment
- Maintained, inspected, and tested
- Insulating material protected
- Nonconductive head protection
- Eye or face protection for arcs, flashes, flying objects from explosions
- Insulated tools or handling equipment
- Shields, insulation for heating/arcing
- Slide 103
1910.335(b) Alerting techniques
- Techniques to warn and protect employees:
- Safety signs and tags
- Barricades
- Attendants
- Slide 104
Relevant Standards Outside 29 CFR 1910
- 29 CFR 1926 Subpart K: construction
- API RP 54
- Section 9.14 Generators, Motors, and Lighting
- Section 10: Drilling and Well Servicing Rig Electrical Systems
- API RP 14F for offshore wiring
- API RP 500 and 505: area classification
- Slide 105
Clues that Electrical Hazards Exist
- Tripped circuit breakers or blown fuses
- Warm tools, wires, cords, connections, or junction boxes
- GFCI that shuts off a circuit
- Worn or frayed insulation around wire or connection
- Slide 106
Example of properly labeled electric service: motors, disconnects and breakers
- FOR EXAMPLE…
- Subtitles & Transitions
- Slide 107
Example of properly labeled electric service: motors, disconnects and breakers
- FOR EXAMPLE…
- Subtitles & Transitions
- Slide 108
Example of properly labeled electric service: motors, disconnects and breakers
- FOR EXAMPLE…
- Subtitles & Transitions
- Slide 109
Example of properly labeled electric service: motors, disconnects and breakers
- FOR EXAMPLE…
- Subtitles & Transitions
- Slide 110
Example of properly labeled electric service: motors, disconnects and breakers
- FOR EXAMPLE…
- Subtitles & Transitions
- Slide 111
Example of properly labeled electric service: motors, disconnects and breakers
- FOR EXAMPLE…
- Subtitles & Transitions
- Slide 112
OSHA Resources
- Pub 3075 Controlling Electrical Hazards
- Small Business Handbook section
- Inspection Procedures
- Electrical Safety-Related Work Practices -- Inspection Procedures and Interpretation G uidelines
- Slide 113
Interpretations
- Training requirements for employees w ho perform non-electrical work on electri cal equipment
- Qualifications for resetting circuits or re placing fuses; electrical enclosures mus t be approved
- Use of compressed air above 30 p.s.i. f or cleaning purposes; nonmetallic-sheat hed cable for temporary wiring
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